HZXVOGEN HVT250P AC/DC TIG/MMA Kaynak Makinesi Kullanım Kılavuzu

1. Giriş

This manual provides essential information for the safe and effective operation, setup, and maintenance of your HZXVOGEN HVT250P AC/DC TIG/MMA Welder. Please read this manual thoroughly before operating the machine to ensure proper usage and to prevent injury or damage.

2. Güvenlik Bilgileri

Welding operations involve significant risks. Always adhere to the following safety precautions to prevent electric shock, fire, burns, and other hazards.

• Elektrik şoku: Can kill. Ensure proper grounding. Do not touch live electrical parts. Wear dry welding gloves and protective clothing.
• Dumanlar ve Gazlar: Can be hazardous to your health. Work in a well-ventilated area. Use fume extractors if necessary.
• Ark Işınları: Can burn eyes and skin. Wear a welding helmet with appropriate shade filter. Protect others with welding screens.
• Yangın ve Patlama: Welding sparks and hot metal can cause fires. Keep flammable materials away from the welding area. Have a fire extinguisher readily available.
• Sıcak Parçalar: Can cause severe burns. Allow equipment to cool before handling.
• Gürültü: Aşırı gürültü işitme duyusuna zarar verebilir. Kulak koruyucu kullanın.
• Hareketli parçalar: Keep hands, hair, and loose clothing away from moving parts like fans.

Always consult local safety regulations and standards before beginning any welding work.

3. Paket İçeriği

Upon unpacking, verify that all items listed below are present and undamaged. Contact your supplier immediately if any items are missing or damaged.

• HZXVOGEN HVT250P AC/DC TIG/MMA Welder Unit
• TIG Meşalesi
• zemin Clamp Kablo ile
• Electrode Holder with Cable (for MMA/Stick welding)
• Gaz Hortumu
• Kullanıcı Kılavuzu

Şekil 3.1: HZXVOGEN HVT250P Welder unit with TIG torch, ground clampve elektrot tutucu.

4. Ürün Özellikleri

The HZXVOGEN HVT250P is a versatile welding machine designed for various applications. Key features include:

• Çoklu İşlem Yeteneği: Supports AC TIG, DC TIG, Pulse TIG, and MMA (Stick) welding.
• AC TIG for Aluminum: Specifically designed for welding aluminum and its alloys.
• DC TIG for Steel: Suitable for welding stainless steel, carbon steel, and copper.
• Pulse TIG Function: Offers enhanced control over heat input, ideal for thin materials and specialized applications, with adjustable pulse frequency (20-200Hz) and duty cycle (10-90%).
• IGBT İnverter Teknolojisi: Provides stable arc, high efficiency, and compact design.
• Çift Hacimtage Giriş: Operates on both 110V and 220V power supplies, offering flexibility for different work environments.
• Dijital gösterge: For precise current and parameter settings.

5. Kurulum

Before operating the welder, ensure all connections are secure and correct.

5.1 Makine Üzerindeview

Şekil 5.1: Front and rear panel layout with key components.

• Güç AÇMA/KAPAMA Anahtarı: Located on the rear panel.
• Fan: Cooling fan located on the rear panel. Ensure it is not obstructed.
• Gaz Girişi: Gas inlet connection on the rear panel for inert gas supply (e.g., Argon for TIG).
• Akım Ayar Düğmesi: Main control for welding current.
• Pulse ON/OFF Shift Switch: Activates or deactivates the pulse welding function.
• zemin Clamp Bağlantı: Topraklama kablosunu bağlayınamp cable to the appropriate terminal for your welding process.
• Welding Torch/Electrode Holder Connection: Connect the TIG torch or MMA electrode holder to the corresponding terminal for your welding process.

5.2 Güç Bağlantısı

1. Kaynak makinesinin güç düğmesinin KAPALI konumda olduğundan emin olun.
2. Connect the power cord to a suitable 110V or 220V AC power outlet. The machine automatically detects the input voltage. Ensure the outlet is properly grounded and can supply the required ampöfke.

5.3 Gas Connection (for TIG Welding)

1. Connect one end of the gas hose to the "Gas In" port on the rear of the welder.
2. Connect the other end of the gas hose to your inert gas cylinder (e.g., Argon) via a pressure regulator.
3. Gaz sızıntısını önlemek için tüm bağlantıların sıkı olduğundan emin olun.

5.4 Kaynak Kablosu Bağlantıları

1. zemin Clamp: Topraklama kablosunu bağlayınamp cable to the negative (-) terminal for DC TIG/MMA or to the appropriate terminal as indicated for AC TIG. Secure the ground clamp İş parçasına veya kaynak tablasına, iyi bir elektrik teması sağlayacak şekilde bağlanmalıdır.
2. TIG Meşalesi: For TIG welding, connect the TIG torch cable to the positive (+) terminal for DC TIG or to the appropriate terminal for AC TIG. Connect the gas line from the torch to the welder's gas output.
3. Elektrot Tutucu: MMA (Çubuk) kaynağı için elektrot tutucu kablosunu pozitif (+) terminale bağlayın.

6. Kullanım Talimatları

6.1 Genel İşlem

1. After completing all connections, turn on the power switch on the rear panel.
2. Select the desired welding process (TIG or MMA) and current type (AC or DC) using the front panel controls.
3. Adjust the welding current using the "Current Adjust Knob" according to the material thickness and electrode/filler rod size.
4. For TIG welding, set the gas flow rate on your regulator.

6.2 TIG Welding (AC/DC)

The HVT250P supports both AC TIG for aluminum and DC TIG for other metals.

Şekil 6.1: Demonstrating AC/DC TIG welding. Welding wire diameter: 2.4/3.2mm, Welding thickness: 1-8mm.

• AC TIG: Select AC mode for welding aluminum and magnesium alloys. This mode provides a cleaning action that breaks up oxides on the material surface.
• DC TIG: Select DC mode for welding stainless steel, carbon steel, copper, and other non-ferrous metals (except aluminum).
• Pulse TIG: Engage the "Pulse ON/OFF Shift Switch" to activate pulse mode. Adjust pulse frequency (20-200Hz) and duty cycle (10-90%) as needed for better heat control and reduced distortion, especially on thin materials.
• Ensure a tungsten electrode of appropriate size and type is installed in the TIG torch.
• Maintain proper arc length and torch angle for optimal weld quality.

Şekil 6.2: A welder performing TIG welding with the HVT250P.

6.3 MMA (Stick) Welding

The HVT250P also functions as an MMA (Manual Metal Arc) or Stick welder.

Şekil 6.3: A welder performing MMA welding. MMA welding wire diameter: 2.5/3.2mm, Welding thickness: 2-12mm.

• Connect the electrode holder to the positive (+) terminal and the ground clamp negatif (-) terminale.
• Insert the appropriate coated electrode into the electrode holder.
• Select MMA mode on the control panel.
• Adjust the welding current based on the electrode type and diameter, and the material thickness.
• Strike the arc by lightly touching the electrode to the workpiece and quickly lifting it slightly to establish the arc.

7. Bakım

Regular maintenance ensures the longevity and safe operation of your welding machine. Always disconnect power before performing any maintenance.

• Temizlik: Periodically clean the interior of the machine using dry compressed air to remove dust and metal particles. Ensure the cooling fan and vents are free from obstructions.
• Kablo Denetimi: Regularly inspect welding cables, ground clamp, and torch for damage, cuts, or loose connections. Replace damaged components immediately.
• Tungsten Electrodes (TIG): Sharpen or replace tungsten electrodes as needed to maintain arc stability and weld quality.
• Gaz Sistemi: Check gas hoses and connections for leaks.

8. Sorun Giderme

Sık karşılaşılan sorunlar ve olası çözümleri için aşağıdaki tabloya bakın. Sorun devam ederse, müşteri desteğiyle iletişime geçin.

9. Özellikler

Technical specifications for the HZXVOGEN HVT250P AC/DC TIG/MMA Welder.

Şekil 9.1: Dimensions and technical data for the HVT250P.

10. Garanti ve Destek

For warranty information and technical support, please refer to the documentation provided with your purchase or contact HZXVOGEN customer service directly. Keep your purchase receipt as proof of purchase.