1. Giriş
This manual provides essential information for the safe and efficient installation, operation, and maintenance of the Danfoss KVR15 Pressure Regulator. The KVR15 is designed to maintain a constant evaporating pressure in refrigeration and air conditioning systems. It features a 5/8 inch ODF connection and an access port for pressure measurement.
Lütfen cihazı kurmadan veya çalıştırmadan önce bu kılavuzu dikkatlice okuyun. Bu kılavuzu ileride başvurmak üzere saklayın.
2. Güvenlik Bilgileri
WARNING: Improper installation, operation, or maintenance can result in serious injury or equipment damage.
- Only qualified personnel should install, service, or repair this equipment.
- Always depressurize the system before attempting any installation or maintenance.
- Güvenlik gözlüğü ve eldiven gibi uygun kişisel koruyucu ekipman (KKD) giyin.
- Ensure all connections are properly sealed to prevent refrigerant leaks.
- Do not exceed the maximum operating pressure specified for the regulator.
- Refer to local regulations and standards for refrigerant handling and system installation.
3. Paket İçeriği
Paketi açtığınızda tüm bileşenlerin mevcut ve hasarsız olduğunu doğrulayın:
- Danfoss KVR15 Pressure Regulator (Model: 034L0097)
- Kullanım Kılavuzu (bu belge)
Image: Danfoss KVR15 Pressure Regulator. This image shows the compact design of the regulator, highlighting its 5/8 inch ODF connections on both ends and a small access port located on the side for pressure monitoring.
4. Kurulum ve Kurulum
Follow these steps for proper installation of the KVR15 Pressure Regulator:
- Sistem Hazırlığı: Ensure the refrigeration system is depressurized and isolated before beginning installation.
- Konum: Install the regulator in the suction line, upstream of the compressor, and preferably in a horizontal pipe run. Ensure there is sufficient space for service and adjustment.
- Bağlantı: The KVR15 features 5/8 inch ODF (Outside Diameter Flare) connections. Use appropriate brazing techniques for copper tubing. Ensure the regulator is clean and free of debris before brazing. Protect the valve body from excessive heat during brazing by wrapping it with a wet cloth or using a heat sink compound.
- Akış yönü: Observe the arrow on the regulator body, which indicates the correct flow direction. Install the regulator so that the refrigerant flows in the direction of the arrow.
- Erişim Bağlantı Noktası: The access port allows for pressure measurement. Ensure the cap is securely tightened after use to prevent leaks.
- Sızıntı Testi: Montajdan sonra, uygun bir kaçak tespit yöntemi kullanarak tüm bağlantılarda kapsamlı bir kaçak testi gerçekleştirin.
- Tahliye: Evacuate the system to the required vacuum level before charging with refrigerant.
Önerilen Araçlar: Brazing torch, nitrogen for purging, leak detector, vacuum pump, manifold gauge set, pipe cutters, deburring tool, wet rags or heat sink compound.
5. Kullanım Talimatları
The KVR15 regulator is designed to maintain a constant evaporating pressure. Adjustment is typically performed during system commissioning.
- Başlangıç Ayarı: The regulator is factory set to a nominal pressure. For specific system requirements, adjustment may be necessary.
- Basıncın Ayarlanması:
- Remove the protective cap from the adjustment spindle.
- Turn the adjustment spindle clockwise to increase the evaporating pressure.
- Turn the adjustment spindle counter-clockwise to decrease the evaporating pressure.
- Use a pressure gauge connected to the access port or elsewhere in the suction line to monitor the pressure while adjusting.
- Make small adjustments and allow the system to stabilize before making further changes.
- Once the desired pressure is achieved, replace and tighten the protective cap to secure the setting and prevent leaks.
- Access Port Usage: The access port allows for temporary connection of a pressure gauge to verify the regulated pressure. Always ensure the port cap is securely tightened when not in use.
6. Bakım
The Danfoss KVR15 Pressure Regulator is designed for long-term, reliable operation with minimal maintenance. However, periodic checks are recommended.
- Görsel Muayene: Periodically inspect the regulator and its connections for any signs of leaks, corrosion, or physical damage.
- Sızıntı Tespiti: Conduct regular leak checks on all brazed connections, especially around the regulator body and access port.
- İşlevsellik Kontrolü: If system performance issues arise, verify that the regulator is maintaining the set pressure. This can be done by connecting a pressure gauge to the access port.
- Temizlik: Keep the exterior of the regulator clean. Do not use harsh chemicals that could damage the valve body or seals.
Not: Internal components of the KVR15 are not user-serviceable. If the regulator malfunctions, it should be replaced by a qualified technician.
7. Sorun Giderme
This section provides solutions to common issues that may arise with the KVR15 Pressure Regulator.
| Sorun | Olası Neden | Çözüm |
|---|---|---|
| Regulated pressure is too high/low. | Incorrect adjustment setting. | Adjust the regulator setting as described in the "Operating Instructions" section. |
| Pressure fluctuates significantly. | System instability; debris in regulator; incorrect sizing. | Check for system issues (e.g., TXV operation). If debris is suspected, the regulator may need replacement. Verify regulator sizing for the application. |
| Refrigerant leak at connections. | Improper brazing; loose access port cap. | Re-braze connections if necessary. Ensure access port cap is securely tightened. |
| No pressure regulation. | Internal failure; completely clogged. | The regulator may need to be replaced. Consult a qualified technician. |
If troubleshooting steps do not resolve the issue, contact a qualified HVAC/R technician or Danfoss technical support.
8. Özellikler
| Özellik | Detay |
|---|---|
| Marka | Danfoss |
| Model Numarası | 034L0097 |
| Tip | Evaporating Pressure Regulator (KVR15) |
| Bağlantı Boyutu | 5/8 inch ODF (Outside Diameter Flare) |
| Ölçüm Sistemi | İnç |
| Özellikler | Erişim Bağlantı Noktası |
| Üretici | Danfoss |
| ASIN | B0085POK2G |
| İlk Mevcut Tarih | 27 Aralık 2017 |
9. Garanti Bilgileri
Danfoss products are manufactured to high-quality standards. This product is covered by Danfoss's standard manufacturer's warranty. Specific warranty terms and conditions, including duration and coverage details, can be found on the official Danfoss website or by contacting Danfoss customer service. Please retain your proof of purchase for warranty claims.
Not: The warranty may be voided by improper installation, unauthorized modifications, or use outside of specified operating conditions.
10. Müşteri Desteği
For technical assistance, spare parts, or further information regarding the Danfoss KVR15 Pressure Regulator, please visit the official Danfoss webSitelerini ziyaret edin veya müşteri destek departmanlarıyla iletişime geçin.
Danfoss Resmi Webalan: www.danfoss.com
When contacting support, please have your product model number (034L0097) and serial number (if applicable) ready.
