HITBOX TIG200 2-in-1 Welding Machine User Manual

1. Giriş

The HITBOX TIG200 is a versatile 2-in-1 welding machine designed for both MMA (Manual Metal Arc) / ARC and HF (High Frequency) TIG (Tungsten Inert Gas) welding. Featuring advanced IGBT inverter technology, it offers stable performance, high efficiency, and a compact, lightweight design suitable for various applications from DIY projects to professional repair and construction work. This manual provides essential information for safe and effective operation of your welding machine.

Figure 1: HITBOX TIG200 Welding Machine and Included Accessories

2. Güvenlik Bilgileri

Always prioritize safety when operating welding equipment. Failure to follow safety precautions can result in serious injury or death. Read and understand all safety warnings before use.

• Uygun kişisel koruyucu ekipman (KKD) kullanın; bunlar arasında uygun gölgelendirmeye sahip bir kaynak kaskı, aleve dayanıklı giysiler, kaynak eldivenleri ve güvenlik ayakkabıları bulunur.
• Kaynak dumanını solumamak için yeterli havalandırma sağlayın.
• Yakınınızda bir yangın söndürme tüpü bulundurun.
• Yanıcı maddelerin yakınında kaynak yapmayın.
• Ensure the work area is dry and free from moisture.
• Asla canlı elektrikli parçalara dokunmayın.
• Herhangi bir bakım işlemi yapmadan veya aksesuarları değiştirmeden önce gücü kesin.
• Onarımları yalnızca kalifiye personel gerçekleştirmelidir.

3. Paket İçeriği

Aşağıda listelenen tüm öğelerin paketinizde bulunduğunu doğrulayın:

Figure 2: Included Accessories with the TIG200 Welder

1. TIG200 Welder
2. Elektrot tutucu
3. zemin Clamp
4. Gaz Hortumu
5. TIG Torch Consumables (collets, collet bodies, ceramic nozzles)
6. WP17 TIG Torch
7. Adaptör Fişi
8. Fırça ve Çekiç
9. Welding Rods (for MMA)

4. Ürün Bittiview

4.1. Kontrol Paneli ve Bağlantılar

Familiarize yourself with the front and rear panels of the TIG200 welding machine:

Figure 3: TIG200 Panel Introduction

• Ön Panel:
1. Current Display: Shows welding current.
2. Power Indicator: Illuminates when the machine is powered on.
3. Abnormal Indicator (O.C): Illuminates in case of overload or overheating.
4. Welding Mode Button: Toggles between TIG and ARC (MMA) welding modes.
5. Current Adjustment Knob (A): Adjusts the welding current (Ampöfke).
6. Post Gas Adjustment Knob (S): Adjusts the post-flow gas time (1-10 seconds) for TIG welding.
7. Positive Terminal (+): For connecting the electrode holder (MMA) or ground clamp (TIG).
8. Torch Switch: Connection for the TIG torch trigger cable.
9. TIG Torch Connection: For connecting the TIG torch.
10. Negative Terminal (-): For connecting the ground clamp (MMA) or electrode holder (TIG).
• Arka panel:
1. Power Switch: Main power on/off switch.
2. Gas In: Connection for the inert gas supply (e.g., Argon) for TIG welding.

4.2. Temel Özellikler

Figure 4: Multiple Advantages of the TIG200

• Çift Hacimtage: Supports both 110V and 220V input.
• Good Heat Dissipation: Efficient cooling system for extended operation.
• Sıcak Başlangıç: Provides an initial boost of current to prevent the electrode from sticking.
• Ark Kuvveti: Helps maintain a stable arc and prevents sticking, especially with longer arc lengths.
• Yapışmazlık: Reduces the current if the electrode sticks, making it easier to detach.
• Latest IGBT Technology: Ensures stable arc, less spatter, and high efficiency.
• Aşırı Akım Koruması: Safeguards the machine from excessive current.
• High Duty Cycle: Allows for longer welding periods without overheating.
• Post Gas Function: Variable air post time (1-10 seconds) from the torch helps cool the torch and consumables, enhancing their durability.

5. Kurulum

Before operating the machine, ensure proper connections for your chosen welding mode.

5.1. MMA/ARC Welding Setup

1. Ensure the machine's power switch (A) is OFF.
2. Connect the Electrode Holder cable to the Positive Terminal (+) on the front panel.
3. Toprak Cl'yi bağlayınamp cable to the Negative Terminal (-) on the front panel.
4. Zemin cl'yi takınamp iş parçasına veya kaynak masasına güvenli bir şekilde sabitleyin.
5. Insert a suitable welding electrode into the electrode holder.
6. Switch the welding mode button (4) to 'ARC'.
7. Connect the machine to the appropriate power supply (110V or 220V).
8. Turn on the machine's power switch (A).

5.2. HF TIG Welding Setup

1. Ensure the machine's power switch (A) is OFF.
2. Connect the TIG Torch cable to the TIG Torch Connection (9) on the front panel.
3. Connect the TIG Torch trigger cable to the Torch Switch (8) connection.
4. Toprak Cl'yi bağlayınamp cable to the Positive Terminal (+) on the front panel.
5. Zemin cl'yi takınamp iş parçasına veya kaynak masasına güvenli bir şekilde sabitleyin.
6. Connect the gas hose (4) from your inert gas cylinder (e.g., Argon) to the 'Gas In' (B) connection on the rear panel. Ensure the gas cylinder valve is closed before connecting.
7. Install the appropriate tungsten electrode and consumables (collet, collet body, ceramic nozzle) into the TIG torch.
8. Switch the welding mode button (4) to 'TIG'.
9. Connect the machine to the appropriate power supply (110V or 220V).
10. Turn on the machine's power switch (A).
11. Open the gas cylinder valve and set the desired gas flow rate on the regulator.

6. Kullanım Talimatları

6.1. MMA/ARC Welding Operation

1. After completing the MMA setup (Section 5.1), turn on the machine.
2. Select 'ARC' mode using the welding mode button (4).
3. Adjust the welding current using the Current Adjustment Knob (A) according to the electrode type and material thickness. The current display (1) will show the set value.
4. Begin welding, maintaining a consistent arc length and travel speed.
5. After welding, use the brush and hammer (8) to remove slag.

6.2. HF TIG Welding Operation

1. After completing the TIG setup (Section 5.2), turn on the machine and open the gas valve.
2. Select 'TIG' mode using the welding mode button (4).
3. Adjust the welding current using the Current Adjustment Knob (A) based on the material type and thickness.
4. Set the Post Gas time using the Post Gas Adjustment Knob (S). A post-flow time of 5-10 seconds is generally recommended to protect the weld puddle and tungsten from atmospheric contamination as it cools.
5. Initiate the arc by pressing the TIG torch trigger. The High Frequency (HF) start will create a non-contact arc, preventing tungsten contamination.
6. Maintain a consistent arc length and feed the filler rod (if used) into the weld puddle.
7. Release the trigger to stop welding. The post-flow gas will continue for the set duration.

6.3. Kaynak Uygulamaları

The TIG200 is suitable for welding various materials, including:

• Hafif Çelik
• Paslanmaz çelik
• Çelik levha
• Kare Boru
• Karbon Çelik
• Bakır

Figure 5: Wide Range of Weldable Materials

7. Bakım

Düzenli bakım, kaynak makinenizin uzun ömürlü olmasını ve optimum performans göstermesini sağlar.

• Temizlik: Periodically clean the machine's exterior with a dry cloth. Use compressed air to blow out dust and debris from the ventilation openings.
• Bağlantılar: Regularly check all cable connections for tightness and signs of wear or damage. Replace damaged cables immediately.
• TIG Meşalesi: Inspect the TIG torch consumables (tungsten, collet, collet body, ceramic nozzle) for wear and replace as needed. Ensure the tungsten is properly sharpened.
• zemin Clamp: Keep the ground clamp clean and ensure it makes good electrical contact with the workpiece.
• Depolamak: Makineyi kullanılmadığı zamanlarda kuru, tozsuz bir ortamda saklayın.

8. Sorun Giderme

Bu bölüm, karşılaşabileceğiniz yaygın sorunları ele almaktadır. Burada listelenmeyen sorunlar için müşteri desteğiyle iletişime geçin.

9. Özellikler

10. Kullanıcı İpuçları

• Pratik Mükemmelliği Getirir: If you are new to welding, start with scrap pieces of metal to get a feel for the machine and different settings.
• Temizlik Önemlidir: Always ensure your workpiece is clean and free of rust, paint, or oil for the best weld quality, especially with TIG welding.
• Gas Flow for TIG: Proper inert gas flow is crucial for TIG welding. Too little gas can lead to porosity, while too much can cause turbulence and draw in atmospheric contaminants.
• Elektrot Seçimi: Choose the correct electrode type and diameter for your material and desired current in MMA welding.
• Tungsten Hazırlanışı: For TIG welding, ensure your tungsten electrode is properly ground to a sharp point for precise arc control.

11. Garanti ve Destek

Garanti bilgileri, teknik destek veya servis talepleriniz için lütfen perakendecinizle veya doğrudan üreticiyle iletişime geçin. Satın alma belgenizi saklayın.